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  • Biofilter (en)

    The heart of an aquaponics system is its biofilter. The heterotrophic and autotrophic Bacterial communities in the biofilter naturally process organic waste and deliver biologically stable water that can be recycled for months. When choosing a biofiltration system for commercial aquaculture production, the efficiency of the technology and the substrate are very important because they determine the size, cost and energy consumption of the most expensive treatment components in circulatory systems.
    Biofilter decision tree

    Figure: Aquaculture engineers have to make a number of decisions when choosing the best biofilter for a particular application. Successive decisions at each node of the "decision tree" lead to the most reliable and cost-effective filter.

    FBBs ( Floating Bead Bioclarifiers ) offer better solids separation ( 100% up to 30 µm ) as micro sieves and sedimentation tanks and at the same time avoid the problem of baking, which is typically associated with sand filters under high organic loads.

     

    Under water or over water ?

    Aerobic filters require oxygen. If the biofilm in the water that is transported to the filter can be adequately supplied with oxygen, choose an underwater filter. Otherwise, you should choose an ascending filter. Emergent (ascending) filters (EGSB) use a cascade-shaped mixture of water and air to ensure that a high oxygen content is maintained on the surface of the biofilm. Drip bodies distribute the water via a column filled with biofilter media. Rotating biological contactors - sometimes called wet / dry filters - use a more mechanical approach. They slowly turn into a water tank and out again, whereby the medium always stays wet, but is additionally aerated.

     

    Overwater filter

    Emergent filters are able to achieve an extremely high area conversion of TAN (converted TAN in grams per square meter surface), are limited by a small specific surface area (square meters of biofilm per cubic meter of unit volume). As a result, emerging filters can be 5 to 10 times larger than the submerged alternatives, and caution should be exercised with some media types to prevent possible constipation. These filters offer secondary benefits in the form of ventilation and carbon dioxide stripping. They are best suited for heavily loaded systems, where their ability to supply oxygen to the biofilm can bring some benefits.

    TAN: Total ammonia nitrogen / total ammonia nitrogen

     

    Underwater filter

    Proponents of immersion filters point out that the fish live in circulatory systems on the inlet side of the filters and that the TAN values have to be kept very low. They argue that it is not oxygen diffusion, but TAN diffusion in biofilms that limits the performance of biofiltration. Proponents of underwater filters usually focus first on maximizing the specific surface and then on biofilms and solids management to improve TAN diffusion rates.

     

    Underwater pouring bed

    The oldest biofilters consist only of a bed of submerged media through which the water is circulated. These filters generally have no biofilm or solid management functions, and little attention is paid to the specific surface. These filters are used with great success in husbandry systems for seafood, lightly polluted aquaculture, show aquariums and the like. The large, inexpensive filters do a good job until they are overloaded and get into a zone with positive bacterial growth that makes them unusable because no more water can penetrate the filter. These shortcomings in dipped bulk beds have been remedied by filters that can deal with the problem of solids accumulation.

     

    Expandable granulate filters

    Expandable granulate filters differ from other filter types by a backwash mechanism. Expandable granulate filters, which include fine sand filters, gravel filters and bead filters, have a similar backwash strategy that enables them to work in a wide range of functions. This choice controls water loss and has a major impact on how easily the filters' biofilms can be manipulated. Expandable granulate filters have the unique ability to work as mechanical filters, biofilters or bioclars. However, their effectiveness in these three areas is very different.

     

    Fine sand filter

    Fine sand filters are mainly used as mechanical filters in most applications, but contribute to a certain nitrification in circulatory systems. These filters are poorly suited as biofilters in most commercial applications because the development of a biofilm quickly overrides the washing mechanism. All sand and gravel filters require high flow rates to start their expansion, which also leads to high water losses during backwashing. These water losses can hinder biofilm management strategies that improve the performance of biofilters. Sand filters are often used as sewage treatment tanks for show aquariums, as mechanical inlet filters in aquaculture systems and as biofilters in very weakly loaded circulatory systems.Coarse sand and gravel media are used with some success because they have sufficient abrasion capacities to cut off organic flakes and to avoid the problems of baking that plague finer sandbeds.

     

    Floating bead filter

    Floating-bead filters have practically all the properties of sand and gravel filters, but reduce or eliminate the problems of biofouling and water loss. Depending on the application, bead filters can be used effectively as mechanical filters, biofilters or bioclars, at the same time intercepting solids and acting as biofilters. The backwash mechanism and the frequency of backwash of the plants are used as an instrument for managing the biofilm. Well-managed plants are therefore able to achieve volumetric TAN conversion rates that are highly competitive with other biofiltration formats. In addition, the water loss for these filters is between just over 1 percent and 10 percent of the backwash requirement for equivalent gravel filters.

     

    Expanded biofilters

    Expanded biofilters, in which sand or pearls are continuously expanded, do not catch any solids, but are used as highly effective biofilters. Biofilter with fluidized sand bed keep the sand particles in suspension evenly so that the medium behaves like a liquid. The extremely high specific surface of the fine sand medium enables the filters to operate effectively at low ammonia values of less than 0.1 mg-N per liter, even if they are exposed to unfavorable conditions such as low pH. Fine sand particles are best suited for lightly stressed systems in which very low TAN concentrations are required. For example, they are used with great success in the ornamental fish industry. However, the units tend to lose sand when the substrate content increases,and are only able to remove biofilm to a limited extent.

     

    Carrier for biofilters

    Most biofilters use media such as sand, gravel, river gravel or a form of plastic or ceramic material in the form of small pearls and rings.

    When operating a biofilter, one of the main problems is to prevent the filter material from drying out or wetting in places and thereby enable the filter bed to flow evenly. This can be achieved primarily by encapsulating the biofilters. The disadvantage is often the large space requirement of these systems, the cost-intensive fan energy to increase the pressure and permanent irrigation. Compared to other processes, such as ionization with ionization tubes, the constant biological cleaning process is often due to CO2 savings and numerous economic aspects, such as medium acquisition costs, long-term filter service life and medium operating costs, an advantage.

    Trickle filter uebergaenge

    Schematic cross section of the contact area of the bed medium in a trickling block.

     
     

    Coarse sand

    Coarse sand filters still have an excellent specific surface, are very abrasive and are well suited for higher loading capacities. Coarse sand vertebral layers support very high TAN conversions, but usually only with increased ammonia values of more than 1.5 mg-N per liter. The biofilm is overused at low substrate concentrations.

     

    The filter... which is not one

    This is not a filter in the strict sense, since the main purpose is to separate gaseous or dissolved substances and not solid particles. In contrast to the biodiesel bed reactor, on the one hand, in which a so-called biological lawn forms on installations in the reactor, which is continuously flushed, and the bio-washer on the other hand, in which the microorganisms are predominantly suspended in a washing liquid, the microorganisms in the biofilter are fixed on a matrix that partially provides the nutrient supply.

    The idea of cleaning exhaust air and waste water biologically already existed in the 1920s, and technical use took place in the 1960s at the latest. Over the years, biofilters have been optimized for a variety of applications.

     

    Biofillter type 1

    Function

    On the one hand, a biofilter filters physically undesirable solids and, on the other hand, it transforms with the help of microorganisms, among other things. the ammonia from the fish excretions into nitrate, which can therefore be used by the plants as fertilizer.

     

    Mechanical filtering

    In addition to water, solid excretions of the fish, feed residues or algae are pumped into the plant beds from the fish tank. So that the substrate of the filters does not clog, worms must either ensure that these solids are converted or the solids must be removed mechanically beforehand.

               

    Depending on the system design, there is also a sedimentation basin (also called a sedimentation system). This is an almost flow-free basin, in which water constituents are sedimented by gravity and thus a separation of removable substances from a liquid can be achieved. Here the water speed is reduced to such an extent that suspended matter can settle at the bottom. From there they can be removed with a mulm vacuum cleaner or a mechanical rake.

     

    Recycling of suspended matter by worms

    Since nutrients are also contained in the suspended matter, it is of course better (and easier) to use them. That is why worms are placed in the plant beds. Not all worms are equally suitable for this purpose. The typical „ earthworms “ from the garden need different soil depths than we can provide in aquaponics. Redworms (Eisenia foetida, Eisenia andrei, Dendrobena veneta), which are sold for worm compost or as fishing bait, are well suited.

    Permanent flooded plant beds with a simple overflow are not suitable for the use of compost worms. Regular flooding in pumped systems, on the other hand, does not harm the worms.

     

    Chemical filtering

    The substrate also forms the habitat for the bacteria, which convert ammonia excreted by the fish into nitrate in a two-stage process. The first step of this so-called nitrification takes place aerobically ( in an oxygen-containing environment ) as oxidation of the ammonia to nitrite by nitrite bacteria. 

    In the second process step, nitrate bacteria convert nitrite into nitrate by oxidation. These bacteria also live aerobic, so they need oxygen. If the filters clog through suspended matter, anaerobic zones arise in which the bacteria in the nitrification process die and use anaerobic putrefaction processes. The water receives the oxygen by pumping into the substrate and with compressed air that is added.

     

    Effect of nitrate

    Nitrate is an important plant fertilizer that mainly produces leaf growth. For salads, this is desirable to a certain extent. Amounts of nitrate that are too high are deposited in the leaves and are absorbed in the body when consumed. Nitrate and nitrite are suspected by converting them into the stomach and intestines, among others. Nitrosamines to be carcinogenic.
    In addition, an oversupply of nitrate in fruit-forming plants (e.g. tomatoes) leads to excessive leaf growth and atrophy of the fruit sets. It is therefore important to ensure a balanced ratio of biofilters to biomass fish.

     

    Environmental conditions

    A product of nitrification is acid, so water in the cycle can increasingly acidify. However, the bacteria in the biofilter need a basic to neutral environment, which is why countermeasures to stabilize the pH value must be taken as part of regular maintenance.

    Depending on the season and latitude, attention must be paid to the temperature. Depending on the microorganisms used, temperatures of 40 should be minimal0 Celsius should never be exceeded. Even under 10° Celsius some bacteria slow down their work to such an extent that they are no longer useful. From 0 ° Celsius, the bacteria in the biofilter die. Such a system must always be "run in !

     

    One more word about TAN (Total ammonia nitrogen / total ammonia nitrogen)

    Quantification of nitrification

    In the past, studies have shown nitrification rates based on the specific surface of the media, with higher SSA values being preferred. Theoretically, the larger the SSA, the more habitat for bacteria. In an ideal world, this would lead to higher nitrification rates.

    In the real world of commercial aquaculture, however, the bacteria form a biofilm that can effectively cover the medium, possibly in a way that clogs the topographical or porous features of the medium, which are intended to enlarge the specific surface. This covering of the medium essentially creates a new media topography and reduces the surface actually used by the bacteria.

     

    Volumetric TAN conversion rate

    Therefore, the theoretical nitrification capacity of a certain filter medium based on the SSA does not always reflect the nitrification actually achieved in the real world. It was recently suggested, that the nitrification rates of biofilters should be based on the TAN conversion per unit volume of the non-expanded filter medium. Designated as the volumetric TAN conversion rate ( VTR ), typical units for this standard measure of nitrification are grams of TAN removed per cubic meter of biofilter medium per day.

    Context: 
    ID: 159
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  • Biofilter: Bacterial Communities

    bakteria 01

    This article is about the bacteria (communities) that a biofilter requires in order to be able to reintroduce the fish excretions into the food cycle in an aquaponics system or in aquaculture. The necessary balance in the bacterial community is fragile and extremely complex. In the following compilation of scientific research results you will find studies about the biofilters (compositions) used in aquaponics and their interaction both with each other and with their environment. 

    This article contains, among other things, excerpts and translations from studies by the School of Freshwater Sciences, University of Wisconsin-Milwaukee, USA. Authors and information about the sources used can be found at the end of this article . We assume no liability for the accuracy of the translation or the scientific statements or the conclusions drawn from them. According to fisheries experts from  LANUV  and the ministry, practical experience shows that new systems only produce around 10% - 30% of the maximum possible biomass in the first few years. In stable operation, recirculation systems are operated at approx. 70% - 80% of their capacity.


    Recirculating aquaculture systems (RAS) are unique engineered ecosystems that minimize environmental disturbances by reducing the discharge of nutrient pollution. RAS typically use a biofilter to control ammonia levels, which are a byproduct of fish protein breakdown. 

    Nitrite-oxidizing bacteria: NOB
    Ammonia-oxidizing archaea: AOA
    Ammonia-oxidizing bacteria: AOB

    Nitrosomonas  (ammonia oxidizing),  Nitrospira ,  and  Nitrobacter  (nitrite oxidizing) species are believed to be the primary nitrifiers present in RAS biofilters. We examined this claim by characterizing the biofilter bacterial and archaeal community of a commercial-scale freshwater RAS that has been in operation for >15 years. We found that the biofilter community harbored a diverse range of bacterial taxa (>1000 taxon assignments at the genus level),  dominated by Chitinophagaceae (~12%) and  Acidobacteria  (~9%). The bacterial community showed significant shifts in composition with changes in biofilter depth and associated with operational changes over a fish rearing cycle. Archaea  were also abundant and consisted exclusively of a   low diversity (>95%)  assemblage of Thaumarchaeota , which were considered ammonia-oxidizing archaea (AOA) due to the presence of AOA ammonia monooxygenase genes. Nitrosomonas  were present at all depths and at all times. However, their abundance was >3 orders of magnitude lower than AOA and showed significant depth-time variability not observed in AOA. Phylogenetic analysis of the nitrite oxidoreductase beta subunit (  nxrB  ) gene showed two distinct Nitrospira  populations were present, while  Nitrobacter  were not detected. Subsequent identification of  Nitrospira  ammonia monooxygenase alpha subunit genes coupled with phylogenetic placement and quantification of  nxrB  genotypes suggests that complete ammonia-oxidizing (comammox) and nitrite-oxidizing  Nitrospira  populations exist in this system with relatively equivalent and stable frequencies coexist. It appears that RAS biofilters harbor complex microbial communities whose composition can be directly influenced by typical system operation, while supporting multiple ammonia oxidation lifestyles within the nitrifying consortium.

    Bacteria schemeintroduction

    The development of aquaculture technology allows societies to reduce dependence on capture fisheries and offset the effects of declining fish stocks (  Barange et al., 2014  ). Aquaculture production now accounts for almost 50% of fish produced for consumption, and it is estimated that a fivefold increase in production will be required over the next two decades to meet societal protein needs (FAO, 2014  )  . However, expanding production will increase the environmental impact of aquaculture facilities and raises important concerns about the sustainability of aquaculture practices. Recirculating aquaculture systems (RAS) were developed to overcome pollution problems and storage capacity limitations of conventional terrestrial aquaculture facilities (  Chen et al., 2006 ;  Martins et al., 2010  ). RAS offer several advantages over traditional flow-through systems, including: 90–99% less water consumption (  Verdegem et al., 2006  ;  Badiola et al., 2012  ), more efficient waste management (  Piedrahita, 2003  ), and potential for implementation at sites requiring distance to the market (  Martins et al., 2010  ). RAS components are similar to those used in wastewater treatment, including solids separation and nitrogenous waste removal from excess animal waste and undigested feed. The advancement of RAS technology and advantages over flow-through systems have led to increasing use of RAS, particularly in countries that place great emphasis on minimizing environmental impacts ( Badiola et al., 2012  ) and in urban areas where space is limited is (  Klinger and Naylor, 2012  ).

    Nitrifying biofilters are a critical component of most RAS and an important factor in operational success. These biofilters are also cited as the biggest hurdle to RAS commissioning and the most difficult component to manage once the RAS is operational (  Badiola et al., 2012  ). RAS biofilters are designed to remove nitrogenous waste byproducts created by fish protein catabolism and oxidation processes. Ammonia and nitrite are of utmost importance to freshwater aquaculturists because the toxic dose of both types of nitrogen depends on the pH and the aquatic organism being reared (  Lewis and Morris, 1986  ;  Randall and Tsui, 2002  ). In RAS engineering, designers typically refer to the major nitrifying taxa as  Nitrosomonas spp. (ammonia oxidizers) and  Nitrobacter  spp. (nitrite oxidizers) (  Kuhn et al., 2010  ) and model system capacity from the physiologies of these organisms (  Timmons and Ebeling, 2013  ). It is now clear that  Nitrosomonas  and  Nitrobacter  are typically absent or present at low levels in freshwater nitrifying biofilters (  Hovanec and DeLong, 1996  ), while  Nitrospira  spp. are common (  Hovanec et al., 1998  ). Recent studies of biofilters in freshwater aquaculture have expanded the nitrifying taxa present in these systems to include ammonia-oxidizing archaea (AOA), a variety of  Nitrospira  spp. and  Nitrotoga expanded (  Sauder et al., 2011  ;  Bagchi et al., 2014  ;  Hüpeden et al., 2016  ). Further studies are required to understand whether other nitrifying consortia RAS biofilters together with  Nitrosomonas  and  Nitrobacter  spp. inhabit or whether diverse collections of nitrifying organisms are characteristic of highly functional systems. A more refined understanding of the physiology of RAS biofilter nitrification consortia would inform system design optimization and could change parameters now considered design constraints.

    The non-nitrifying component of RAS biofilter communities also influences biofilter function. Heterotrophic biofilm overgrowth can limit oxygen availability to the autotrophic nitrifying community, resulting in reduced ammonia oxidation rates (  Okabe et al., 1995  ). Conversely, optimal heterotrophic biofilm formation protects the slower growing autotrophs from biofilm shear stress and recycles autotrophic biomass (  Kindaichi et al., 2004  ). Previous studies have shown that the diversity of non-nitrifying microorganisms in RAS biofilters could be high and could sometimes contain opportunistic pathogens and other commercially harmful organisms (  Schreier et al., 2010 ). However, most of these studies used low-coverage characterization methods (e.g. DGGE, clone libraries) to describe the taxa present, so the extent of this diversity and similarity between systems is relatively unknown. Recently, the bacterial community of a series of seawater RAS biofilters operated at different salinity and temperature combinations was characterized using massively parallel sequencing technology (  Lee et al., 2016  ). This study provided the first in-depth examination of a RAS biofilter microbial community, revealing a highly diverse bacterial community that changed in response to environmental conditions, but a more consistent nitrifying assemblage typically dominated by microorganisms of the Nitrospira classification  .

    In this study, we aimed to characterize in depth the bacterial and archaeal community structure of a commercial freshwater RAS culture of  Perca flavescens  (yellow perch) using a vortex sand biofilter that has been in operation for more than 15 years. We hypothesized that the biofilter sand biofilm community would exhibit temporal variability associated with environmental changes associated with the animal rearing process and diverse nitrifying assemblage. To answer these questions, we used massively parallel sequencing to characterize the bacterial and archaeal biofilter community across depth and time gradients. We also identified and phylogenetically classified nitrification marker genes for the alpha subunit of ammonia monooxygenase (  amoA  ;  Rotthauwe et al., 1997) ; Pester et al., 2012  ; van Kessel et al., 2015  ) and nitrite oxidoreductase alpha (  nxrA  ;  Poly et al., 2008  ;  Wertz et al., 2008  ) and beta (  nxrB  ;  Pester et al., 2014  ) subunits present in the biofilter, and then tracks their frequency with biofilter depth and over the course of a fish rearing cycle.

    Materials and methods

    Description of the UWM biofilter

    All samples were collected by the RAS biofilter (UWM biofilter) at the University of Wisconsin-Milwaukee Great Lakes Aquaculture Facility. Measured from the base, the biofilter is ~2.74 m high and ~1.83 m in diameter. The water level within the biofilter is ~2.64 m from the base, with the fluidized sand filter matrix extending to a height of Extends ~1.73 m from the base. The biofilter is filled with Wedron 510 silica sand, which is fluidized to ~200% starting sand volume through the use of 19 Plan 40 PVC probes, each 3.175 cm in diameter. The probes receive inflow from the solid waste clarifier, which rises through the filter matrix. Samples for this study were collected at three depths within the fluidized sand biofilter, defined as surface (~1.32–1.42 m from the biofilter base), middle (~0.81–0.91 m from the biofilter base), and bottom (~0.15–0.30 m, made from biofilter base). Images of the UWM biofilter and sampling locations are shown in Figure 1  . The maximum flow rate of the biofilter inflow is 757 L per minute, resulting in a hydraulic retention time of ~9.52 min. Typical system water quality parameters are as follows (mean ± standard deviation): pH 7.01 ± 0.09, oxidation-reduction potential 540 ± 50 (mV), water temperature 21.7 ± 0.9 (°C), and dissolved oxygen (DO) of biofilter effluent 8.20 ± 0.18 mg/l. The biofilter is designed for maximum operation at 10 kg of feed per day, which is based on predicted ammonia production from fish protein breakdown at this feeding rate (  Timmons and Ebeling, 2013  ).

    biofilter etc. 01 FIGURE 1. ILLUSTRATION OF UW-MILWAUKEE'S RECYCLING AQUACULTURE SYSTEM (RAS) FLUID SAND BIOFILTER  . For illustrative purposes only a single inflow pipe is shown. Nineteen of these pipes are present in the system. Water flow is shown with directional arrows, sample locations are marked with circles, and biofilter elevation is listed.

     

    Sample collection, processing and DNA extraction

    Samples from the top of the biofilter matrix were collected in autoclaved 500 mL polypropylene bottles. Two samples from the surface of the biofilter were collected during the last 2 months of a yellow perch rearing cycle and then immediately before the start of a new rearing cycle in the system. After the system was stocked with fish, samples were collected approximately every week for the first half of the new rearing cycle (the yellow perch strains present during this study take approximately 9 months to grow to market size). After collection, water from the biofilter matrix samples was decanted into a second sterile 500 mL bottle for further processing. Then, approximately 1 g of wet weight sand was removed from the sample bottle and frozen at −80 °C for storage prior to DNA extraction. Water samples were filtered to 0. 22 μm filters (47 mm mixed cellulose esters, EMD Millipore, Darmstadt, Germany) frozen at −80 °C and macerated with a sterilized spatula before DNA extraction. To address the spatial distribution of bacterial taxa separately, depth samples were collected from the filter matrix using 50 ml syringes with attached weighted Tygon tubing (3.2 mm ID, 6.4 mm OD; Saint-Gobain SA, La Défense, Courbevoie , France). Samples were categorized according to the approximate distance from the filter base as surface, center, and bottom. The tubing was sterilized with 10% bleach and rinsed three times with sterile deionized water between samplings. DNA was extracted separately from biofilter sand and water samples (~1 g wet weight and 100 mL, respectively) using the MP Bio FastDNA and macerated with a sterilized spatula before DNA extraction. To address the spatial distribution of bacterial taxa separately, depth samples were collected from the filter matrix using 50 ml syringes with attached weighted Tygon tubing (3.2 mm ID, 6.4 mm OD; Saint-Gobain SA, La Défense, Courbevoie , France). Samples were categorized according to the approximate distance from the filter base as surface, center, and bottom. The tubing was sterilized with 10% bleach and rinsed three times with sterile deionized water between samplings. DNA was extracted separately from biofilter sand and water samples (~1 g wet weight and 100 mL, respectively) using the MP Bio FastDNA and macerated with a sterilized spatula before DNA extraction. To address the spatial distribution of bacterial taxa separately, depth samples were collected from the filter matrix using 50 ml syringes with attached weighted Tygon tubing (3.2 mm ID, 6.4 mm OD; Saint-Gobain SA, La Défense, Courbevoie , France). Samples were categorized according to the approximate distance from the filter base as surface, center, and bottom. The tubing was sterilized with 10% bleach and rinsed three times with sterile deionized water between samplings. DNA was extracted separately from biofilter sand and water samples (~1 g wet weight and 100 mL, respectively) using the MP Bio FastDNA. Depth samples were extracted from the filter matrix using 50 mL syringes with attached weighted Tygon tubing (3.2 mm ID, 6.4 mm OD; Saint-Gobain SA, La Défense, Courbevoie, France). Samples were categorized according to the approximate distance from the filter base as surface, center, and bottom. The tubing was sterilized with 10% bleach and rinsed three times with sterile deionized water between samplings. DNA was extracted separately from biofilter sand and water samples (~1 g wet weight and 100 mL, respectively) using the MP Bio FastDNA. Depth samples were extracted from the filter matrix using 50 mL syringes with attached weighted Tygon tubing (3.2 mm ID, 6.4 mm OD; Saint-Gobain SA, La Défense, Courbevoie, France). Samples were categorized according to the approximate distance from the filter base as surface, center, and bottom. The tubing was sterilized with 10% bleach and rinsed three times with sterile deionized water between samplings. DNA was extracted separately from biofilter sand and water samples (~1 g wet weight and 100 mL, respectively) using the MP Bio FastDNA. The tubing was sterilized with 10% bleach and rinsed three times with sterile deionized water between samplings. DNA was extracted separately from biofilter sand and water samples (~1 g wet weight and 100 mL, respectively) using the MP Bio FastDNA. The tubing was sterilized with 10% bleach and rinsed three times with sterile deionized water between samplings. DNA was extracted separately from biofilter sand and water samples (~1 g wet weight and 100 mL, respectively) using the MP Bio FastDNA 4mm OD; Saint-Gobain SA, La Défense, Courbevoie, France). Samples were categorized according to the approximate distance from the filter base as surface, center, and bottom. The tubing was sterilized with 10% bleach and rinsed three times with sterile deionized water between samplings. DNA was extracted separately from biofilter sand and water samples (~1 g wet weight and 100 mL, respectively) using the MP Bio FastDNA. The tubing was sterilized with 10% bleach and rinsed three times with sterile deionized water between samplings. DNA was extracted separately from biofilter sand and water samples (~1 g wet weight and 100 mL, respectively) using the MP Bio FastDNA. The tubing was sterilized with 10% bleach and rinsed three times with sterile deionized water between samplings. DNA was extracted separately from biofilter sand and water samples (~1 g wet weight and 100 mL, respectively) using the MP Bio FastDNA 4mm OD; Saint-Gobain SA, La Défense, Courbevoie, France). Samples were categorized according to the approximate distance from the filter base as surface, center, and bottom. The tubing was sterilized with 10% bleach and rinsed three times with sterile deionized water between samplings. DNA was extracted separately from biofilter sand and water samples (~1 g wet weight and 100 mL, respectively) using the MP Bio FastDNA. The tubing was sterilized with 10% bleach and rinsed three times with sterile deionized water between samplings. DNA was extracted separately from biofilter sand and water samples (~1 g wet weight and 100 mL, respectively) using the MP Bio FastDNA. The tubing was sterilized with 10% bleach and rinsed three times with sterile deionized water between samplings. DNA was extracted separately from biofilter sand and water samples (~1 g wet weight and 100 mL, respectively) using the MP Bio FastDNA®  SPIN Kit for Soil (MP Bio, Solon, OH, USA) according to the manufacturer's instructions, except that each sample was beaten for 2 minutes with the beads included in the MP Bio FastDNA ® SPIN Kit at the single operating speed of the Mini-BeadBeater  -  16 (Biospec Products, Inc., Bartlesville, OK, USA). DNA quality and concentration were checked using a NanoDrop  ®  Lite (Thermo Fisher Scientific Inc., Waltham, MA, USA). Sample details and associated environmental data and molecular analyzes are presented in Table S1.

     

    Ammonia and nitrite measurements

    For both the time series and depth profiles, a Seal Analytical AA3 Autoanalyzer (Seal Analytical Inc., Mequon, WI, USA) was used to quantify ammonia and nitrite using the manufacturer-supplied phenol and sulfanilamide protocols on two separate channels became. To quantify nitrite only, the cadmium reduction column was not installed in the Auto Analyzer. RAS operators recorded all other chemical parameters from submerged probes that measured temperature, pH and oxidation-reduction potential. Following laboratory standard operating procedures, RAS operators used Hach colorimetric kits to measure ammonia and nitrite concentrations in the rearing tank.

     

    16S rRNA gene sequencing

    To maximize read depth for a temporal study of biofilter surface communities, we used the Illumina HiSeq platform and separately targeted the V6 region of the 16S rRNA gene for  archaea  and  bacteria  . In total, we received community data from 15 dates for temporal analysis. To interrogate changes in the spatial distribution of taxa across depth in the biofilter and obtain increased taxonomic resolution, we used 16S rRNA gene V4-V5 region sequencing on an Illumina MiSeq. We obtained samples from three depths  n  = 5 for the surface,  n  = 5 for the middle and  n = 4 for the bottom. Example metadata is listed in Table S1. Extracted DNA samples were sent to the Josephine Bay Paul Center at the Marine Biological Laboratory (V6  Archaea  and V6  Bacteria  ; V4-V5 samples from 12/8/2014 to 2/18/2015) and to the Great Lakes Genomic Center (V4-V5 samples from 11/18 .2014, 12/2/2014, 12/18/2014) for massively parallel 16S rRNA gene sequencing using previously published bacterial (  Eren et al., 2013  ) and archaeal (  Meyer et al., 2013  ) V6 Illumina HiSeq and bacterial V4 V5 Illumina MiSeq chemistry (  Huse et al., 2014b  ;  Nelson et al., 2014 ). Reaction conditions and primers for all Illumina runs are listed in the citations above and can be accessed at: https://vamps.mbl.edu/resources/primers.php#illumina. Sequence run processing and quality control for the V6 data set are in  Fisher et al. (2015)  , while CutAdapt was used to trim the V4-V5 data from low quality nucleotides (phred score <20) and primers (  Martin, 2011  ;  Fisher et al., 2015  ). Trimmed reads were merged using Illumina Utils as described previously (  Newton et al., 2015  ). Minimum Entropy Decomposition (MED) was implemented for each dataset to group sequences (MED nodes = operational taxonomic units, OTUs) for sample community composition and diversity analysis ( Eren et al., 2015  ). MED uses the information uncertainty calculated via Shannon entropy at all nucleotide positions of an alignment to divide sequences into sequence-like groups (  Eren et al., 2015  ). The sequence datasets were parsed with the following minimum substantial abundance settings: Bacteria V6, 377; archaeal V6, 123; bacterial V4-V5, 21. The minimum substantial threshold sets the abundance threshold for inclusion of MED nodes (i.e. OTU) in the final data set. Minimum substantial frequencies were calculated by dividing the total number of 16S rRNA gene sequences per data set by 50,000 as suggested in MED Best Practices (sequence counts are listed in Table S2). The Global Alignment for Sequence Taxonomy (GAST) algorithm was used to assign a taxonomy to sequence reads ( Huse et al., 2008  ) and the Visualization and Analysis of Microbial Population Structures (VAMPS;  Huse et al., 2014a  ) website was used for uses data visualization.

     

    Comammox  -amoA-  PCR

    To target comammox  Nitrospira amoA  for PCR and subsequent cloning and sequencing,  amoA  nucleotide sequences were obtained from  van Kessel et al. (2015)  and  Daims et al. (2015)  were aligned with MUSCLE (  Edgar, 2004  ). The alignment was imported into EMBOSS to   generate  an amoA consensus sequence ( Rice et al., 2000  ). Primer sequences were identified from consensus using Primer3Plus (Untergasser et al., 2012)  ,  and  the candidates along with those described by  van Kessel et al. (2015), were evaluated from the consensus sequence in SeqMan Pro (DNAStar) using MUSCLE (  Edgar, 2004  ). The  pmoA  forward primer (  Luesken et al., 2011  ) and the candidate primer COM_amoA_1R (this study; Table  1  ) provided the best combination of read length and specificity and were subsequently used to   amplify amoA genes from our samples.

     

    TABLE 1. PRIMER SETS USED FOR ENDPOINT PCR AND QPCR.
    .
    biofilter mic 01
     

    Construction of a clone library and phylogenetic analysis

    Multiple endpoint PCR approaches were used to   examine the nitrifying community composition of the RAS fluidized sand biofilter for amoA  (  Gammaproteobacteria, Betaproteobacteria, Archaea,  and Comammox  Nitrospira  ),  nxrA  (  Nitrobacter  spp.), and  nxrB  (Non-  Nitrobacter NOB). The primer sets and reaction conditions used are   listed in Table 1 . All endpoint PCR reactions were performed with a volume of 25 μl: 12.5 μl 2x Qiagen PCR master mix (Qiagen, Hilden, Germany), 1.5 μl appropriate primer mix (F&R), 0.5 μl bovine serum albumin ( BSA), 0.75 μl 50 mM MgCl  2  and 1 μl DNA extract.

    DNA samples of biofilter water and sand from four different time points of the rearing cycle were used to create clone libraries of  archaeal amoA  and  Nitrospira  sp. nxrB  .  A sample from the middle of the sand biofilter was used to construct clone libraries for Betaproteobacteria  -amoA  and Comammox  -amoA . The middle biofilter sample was selected because it produced well-defined amplicons suitable for cloning target  amoA genes. All PCR reactions for cloning libraries were constructed using a TOPO-PCR 2.1 TA cloning kit plasmid (Invitrogen, Life Technologies, Carlsbad, CA). Libraries were sequenced on an ABI 3730 Sanger sequencer with M13 forward primers. Vector plasmid sequence contamination was removed using DNAStar (Lasergene Software, Madison, WI).

    Cloned sequences of  Betaproteobacteria amoA, Archaea amoA,  and  Nitrospira nxrB  from this study were added to ARB alignment databases from previous studies (  Abell et al., 2012  ;  Pester et al., 2012  ,  2014  ). Comammox  -amoA  sequences from this study were compared with those from  van Kessel et al. matched. (2015)  ,  Pinto et al. (2015)  and  Daims et al. (2015)  using MUSCLE and imported into a new ARB database where the alignment was heuristically corrected prior to phylogenetic tree reconstruction. For the AOA, AOB and  Nitrospira amoA phylogenies, relationships were determined using maximum likelihood (ML) with RAxML on the Cipres Science Gateway (  Miller et al., 2010  ;  Stamatakis, 2014  ) and Bayesian inference (BI). calculated by MrBayes with a significant posterior probability of <0.01 and the associated consensus tree (  Abell et al., 2012  ;  Pester et al., 2012  ,  2014  ) integrated by ARB into a tree block within the input nexus file to reduce the calculation time (  Miller et al., 2010  ;  Ronquist et al., 2012  ). Consensus trees were then calculated from the ML and BI reconstructions using ARB's consensus tree algorithm (  Ludwig et al., 2004  ).

    The  Nitrospira nxrB  sequences generated in this study were significantly shorter than those used for the  nxrB phylogenetic  reconstruction in  Pester et al. (2014)  , therefore we did not perform phylogenetic reconstructions as with the other marker genes. Instead, the UWM Biofilter and  Candidatus  Nitrospira nitrificans sequences were added to the majority consensus tree by  Pester et al. (2014)  using the quick-add parsimony tool of the ARB package (  Ludwig et al., 2004  ). This tool uses sequence similarity to add sequences to pre-existing trees without changing the tree topology.

     

    qPCR assays for target marker genes

    Quantitative PCR assays were developed to   distinguish two Nitrospira nxrB  genotypes and two  Nitrosomonas amoA genotypes in our system. Potential qPCR primer sequences were identified using Primer3Plus (  Untergasser et al., 2012  ) on MUSCLE (  Edgar, 2004 ) generated alignments in DNAStar (Lasergene Software, Madison, WI). Primer concentrations and annealing temperatures were optimized for specificity for each reaction target. Primers were checked using Primer-BLAST on NCBI to ensure assays matched their target genes. The newly designed primers were tested for cross-reactivity between genotypes using the non-target genotype sequence in both endpoint and real-time PCR dilution series. After optimization, all assays amplified only the target genotype. Due to the high sequence similarity between the two  archaeal amoA  genotypes (>90% identity) in our system, a single qPCR assay was developed to target both genotypes using the steps described above. The two closely related sequence types were pooled in equimolar amounts for reaction standards. A Komammox amoA  qPCR primer set was developed using the same methods as the other assays presented in this study. All test conditions are listed in Table  1  . All qPCR assays were performed on an Applied Biosystems StepOne Plus thermal cycler (Applied Biosystems, Foster City, CA).  Cloned target genes were used to generate standard curves from 1.5 × 10  6 to 15 copies per reaction. All reactions were performed in triplicate, with melting curve and endpoint confirmation of the assays (qPCR standard curve parameters and efficiency are listed in Table S3).

     

    Statistics and data analysis

    Taxonomy-based data were visualized with heatmaps created in the R statistical language (  R Core Team, 2014  ) by implementing functions from the gplots, Heatplus from Bioconductor Lite, VEGAN, and RColorBrewer libraries. MED nodes were used in all sample diversity metrics. The EnvFit function in the VEGAN (  Oksanen et al., 2015  ) R package was used to test the relationship between RAS observation data and changes in biofilter bacterial community composition. Pearson's correlations were calculated using the Hmisc package in R (  Harrell, 2016  ) to test whether 16S rRNA,  amoA  and  nxrB  gene copies were correlated over time. Kruskal-Wallis rank sum tests were performed in the R basic statistics package ( R Core Team, 2014  ) to test whether the populations of the above genes were stratified by depth. VEGAN's ADONIS function was used on the V4-V5 depth dataset to test the significance of the observed Bray-Curtis dissimilarity as a function of the categorical factors of depth, with strata = ZERO because the same biofilter was sampled multiple times.

     

    Biomass model

    To determine whether the observed ammonia removal could provide the energy required to support the number of potential ammonia-oxidizing microorganisms (AOM) in the biofilter as quantified via qPCR, we included the steady-state biomass concentration from the measured ammonia oxidation modeled by the following equation:

    biofilter for 01

     X  AO  is  defined in previous models (Mußmann et al., 2011) as the biomass concentration of ammonia oxidizers in milligrams per liter, but in this study we converted to cells per wet gram of sand by finding the mean grams of sand per liter of water in Biofilter. Θ  x  is the mean cell residence time (MCRT) in days and was unknown for the system. Θ is the hydraulic residence time in days, which in this system is ~9.52 min or 0.0066 days. Y  AO  is the growth yield of ammonia oxidizers and  b  AO  is the endogenous respiration constant of ammonia oxidizers, which  were estimated to be 0.34 kg volatile suspended solids (VSS)/kg NH4 +  -N and 0.15 d  -1 by  Mußmann et al. (2011)  . Δ  S  NH  3  is the change in substrate ammonia concentration between inlet and outlet in mg/l. To  calculate  _  _  _  _  _  _ *C/μm  3  (  Mußmann et al., 2011  ) to relate the biovolume to endogenous respiration. The modeled biomass concentration was plotted against a range of potential MCRT for a RAS fluidized sand filter (Summerfelt, personal communication). The results of all amoA  qPCR assays were combined to estimate total ammonia-oxidizing microorganism biomass in copy numbers per gram wet weight of sand. The modeled biomass was then compared to our AOM qPCR assay results. A commented R script for the model is available on GitHub ( https://github.com/rbartelme/BFprojectCode.git  ).

     

    NCBI sequence accession numbers

    Bacterial V6, V4-V5, and archaeal V6-16S rRNA gene sequences generated in this study are available from the NCBI SRA (SRP076497; SRP076495; SRP076492). Partial gene sequences for amoA and nxrB are available through NCBI Genbank and have accession numbers KX024777–KX024822. Results Biofilter chemistry results RAS operational data were examined from the beginning of a yellow perch rearing cycle to approximately 6 months thereafter. The mean biofilter influent concentrations of ammonia and nitrite were 9.02 ± 4.76 and 1.69 ± 1.46 μM, respectively. Biofilter wastewater ammonia concentrations (3.84 ± 7.32 μM) remained within the toxicological limitations (

    < 60 μM) of P. flavescens grown in the system. Occasionally, nitrite accumulated above the recommended threshold of 0.2 μM in both the rearing tank (0.43 ± 0.43 μM) and the biofilter effluent (0.73 ± 0.49 μM). No major fish diseases were reported during the RAS's operational period. Environmental and operational data are listed in Table S1. Bacteria and archaea accumulations within the biofilter Characterization of the RAS biofilter bacterial community showed that both the sand-associated and aquatic communities were diverse at a broad taxonomic level; Seventeen phyla averaged >

    0.1% in each of the biofilter sand and water bacterial communities (see Table S2 for an example taxonomic characterization of the genus). Proteobacteria (on average 40% of biofilter sand community sequences and 40% of water sequences) and Bacteroidetes (18% in sand, 33% in water) dominated both water and sand bacterial communities. In taxonomic classification at the family level, the community associated with biofilter sand was different from the aquatic community. The majority of sequences in the sand samples were assigned to the bacterial groups Chitinophagaceae (average relative abundance 12%), Acidobacteria family unknown (9%), Rhizobiales family unknown (6%), Nocardioidaceae (4%), Spartobacteria family unknown ( 4%) and Xanthomonadales - family unknown (4%). Water samples were dominated by sequences classified as Chitinophagaceae (14%), Cytophagaceae (8%), Neisseriaceae (8%), and Flavobacteriaceae (7%). At the genus level , Kribbella, Chthoniobacter, Niabella, and Chitinophaga were the most numerous taxa classified, each with an average of >3% relative abundance in the biofilter samples. Using Minimum Entropy Decomposition (MED) to obtain highly discriminatory sequence classification, we identified 1261 nodes (OTUs) in the entire bacterial dataset. A MED-based comparison of bacterial community composition (Figure 1 ) supported the patterns observed using a broader taxonomic classification, indicating that the biofilter sand-associated community was distinct from the assemblage present in the biofilter water. In contrast to the high diversity in the bacterial community, we found that the archaeal community is dominated by a single taxonomic group belonging to the genus Nitrososphaera This taxon accounted for >99.9% of the Archaea -classified sequences identified in the biofilter samples (Table S2). This taxon was also almost entirely represented by a single sequence (>95% of sequences classified as Archaea ) that was identical to a number of Thaumarchaeota sequences deposited in the database, including the complete genome of Candidatus Nitrosocosmicus oleophilus (CP012850), together with clones from activated sewage sludge, wastewater treatment and freshwater aquariums (KR233006, KP027212, KJ810532–KJ810533). Initial characterization of the biofilter community composition revealed distinct communities between the biofilter sand and decanted biofilter water (Figure 2 ). Based on these data and the fact that fluidized bed biofilter nitrification occurs primarily in particle-bound biofilms ( Schreier et al., 2010 ), we focused our further analyzes on the biofilter sand matrix. In the sand samples, we observed a significant change in bacterial community composition (MED nodes) over time (Table 2 ). The early part of the study, which included a period when market size yellow perch were present in the system (sample −69 and −26), a fallow period after fish removal (sample 0), and the period after restocking of mixed juveniles (Samples 7 and 14) had a more variable bacterial community composition (mean Bray-Curtis similarity 65.2 ± 6.5%) than the remaining samples ( n = 9), which were collected at time points after an adult food source had been started (20.0 ± 6.4%, Figure 3 ). Several operational and measured physical and chemical parameters, including oxidation-reduction potential, feed size, conductivity, and nitrite from the biofilter, were correlated ( S < 0.05) with the time-dependent changes in bacterial community composition (see Table 2 for environmental correlation results).

     

    .

    biofilter dendo 01 FIGURE 2. DENDROGRAM ILLUSTRATING THE BACTERIAL COMMUNITY COMPOSITIONAL RELATIONSHIPS BETWEEN BIOFILTER SAND AND BIOFILTER WATER SAMPLES. A complete linkage dendrogram is represented using Bray-Curtis sample dissimilarity relationships based on nodal distributions of minimum entropy decomposition between samples (V6 dataset). The leaves of the dendrogram are labeled with the day count, with 0 representing the start of a fish rearing cycle. Negative numbers are days before a new breeding cycle. The day count is followed by the date of sampling (MM.DD.YY). See Table S1 for example metadata.
    biofilter dendo 02 TABLE 2. CORRELATIONS BETWEEN ENVIRONMENTAL VARIABLES AND BACTERIAL COMMUNITY COMPOSITION.
    biofilter dendo 03 FIGURE 3. NON-METRIC MULTIDIMENSIONAL SCALING DIAGRAM OF BRAY-CURTIS BACTERIAL COMMUNITY COMPOSITION DISsimilarity BETWEEN SAMPLING POINTS. nMDS stress = 0.07 and dimensions (k) = 2. Arrows show the progression of the sample through time from the end of a rearing cycle (day number -69 and -26) to a period without fish (0) and into the subsequent rearing cycle ( 7-126). The circle shows samples taken after the fish had grown to a size where feed type and amount were stabilized (3 mm pelleted feed and 3-7 kg feed per day).
    Using a second sequence data set (V4-V5 16S rRNA gene sequences), we examined sand-associated bacterial community composition across a depth gradient (surface, middle, bottom). We found that the bacterial communities in the top sand samples were different from those in the middle and bottom (ADONIS  R  2  = 0.74,  p  = 0.001; Figure  4  ). The  planctomycetes  represented a larger proportion of the community in the surface sand (on average 15.6% of the surface sand versus 9.6% of the middle/lower sand), while the middle and lower layers harbored a larger proportion of  Chitinophagaceae  (7.4% in the surface sand vs. 16.8% middle/bottom) and  Sphingomonadaceae (2.4% in the surface vs. 7.9% in the middle/bottom; Figure  4  ).
    biofilter mic 02 FIGURE 4. DEPTH COMPARISON OF BACTERIAL BIOFILTER COMMUNITY COMPOSITION. A heatmap is presented for all bacterial families with a relative abundance of ≥ 1% in each sample. Relative taxon abundance was generated from V4–V5 16S rRNA gene sequencing and is presented on a scale of 0 to 25%. The dendrogram represents the Bray-Curtis dissimilarity between sample community composition. Sample IDs are listed and sample depth is indicated by on the graph next to the dendrogram. Sample names correspond to sample metadata in Table S1.

     

    Nitrification community composition and phylogeny

    The massively parallel 16S rRNA gene sequencing data showed that bacterial taxa not associated with nitrification comprised the majority (~92%) of the sand biofilter bacterial community. In contrast, >99.9% of archaeal 16S rRNA gene sequences were assigned to a single taxon associated with known AOA. Among bacterial taxa, Nitrosomonas represented 1% of the total community in all samples, and no Nitrobacter sequences were obtained. We were also unable to amplify Nitrobacter nxrA genes (Figure S1) with a commonly used primer set ( Poly et al., 2008 ; Wertz et al., 2008 ). In contrast, Nitrospira was quite abundant, accounting for 2–5% of the total bacterial community (Table S2).
     

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  • Biofilter: Biofilm

    Biofilms consist of a mucous layer (a film) in which mixed populations[1] of microorganisms (e.g. bacteria, algae, fungi, protozoa) in concentrations of 1012 cells per milliliter of biofilm[1] and of multicellular organisms[1] such as Rotifers, nematodes, mites, bristles or insect larvae that feed on the microorganisms are embedded. In everyday life, they are often perceived as a slippery, soft-feeling, water-containing layer of mucus or coating. Other colloquial names are growth, Kahmhaut or Sielhaut.

    Biofilm asw small

    By Asw-hamburg - Own work, CC BY-SA 4.0, https://commons.wikimedia.org/w/index.php?curid=46898752

     

    Description

    Biofilms predominantly form in aqueous systems when microorganisms settle on interfaces. In principle, all surfaces can be covered by biofilms: between gas and liquid phases (e.g. free water level), liquid and solid phases (e.g. gravel on the bottom of the water) or between different liquid phases (e.g. oil droplets in the water ). The interface on which the biofilm forms, or more precisely the phase into which the film does not or hardly grows, forms the substratum (substrate; that which extends underneath).

    In the broader sense, biofilm refers to all aggregates of microorganisms that are embedded in a layer of mucus that they form.[2] Suspended solids in water often consist of mineral particles covered by biofilms. The activated sludge in sewage treatment plants also has essential biofilm properties. It consists of flakes that themselves have a surface suitable for colonization. Biofilms can be considered a very primitive form of life because the oldest fossils that have been found so far come from microorganisms in biofilms that lived 3.2 billion years ago. These are stromatolites (biogenic sedimentary rocks) found in Western Australia (Pilbara Craton). Biofilm as a form of life has proven itself so well that it is still widespread today. The vast majority of microorganisms live in nature in the form of biofilms.[4][FSE 1]

     

    Composition

    Fig. 2: Macromolecules of a biofilm. (Modified according to Fuchs[FSE 2]) From above:
    Cytoplasm (CP) of a spheroplasted bacterium with cytoplasmic membrane (CPM).
    Intercellular (IC) glycocalyx with exo-polysaccharides (EPS), DNA (DNA), hydrophobic (HPr) and water-soluble proteins (SPr).
    Periplasmic membrane (PPM), cell wall (W), periplasm (PPl), cytoplasmic membrane and cytoplasm of a bacterium.

    Molecular biofilm 300px


    Apart from the microorganisms, the biofilm mainly contains water. Extracellular polymeric substances (EPS) secreted by the microorganisms combine with water to form hydrogels, creating a mucous-like matrix in which nutrients and other substances are dissolved. Inorganic particles or gas bubbles are often trapped in the matrix. Depending on the type of microorganisms, the gas phase can be enriched with nitrogen, carbon dioxide, methane or hydrogen sulfide.

    The EPS consist of biopolymers that are able to form hydrogels and thus give the biofilm a stable shape. This involves a wide spectrum of polysaccharides, proteins, lipids and nucleic acids (extracellular DNA).

    Different types of microorganisms usually live together in biofilms. In addition to the original biofilm formers, other single-celled organisms (amoebas, flagellates, etc.) can also be integrated. Aerobic and anaerobic zones can occur a few hundred micrometers apart, allowing aerobic and anaerobic microorganisms to live close together.

     

    Shape

    Fluorescence microscopic image of a multi-species biofilm on stainless steel.
    In the core area, the biofilm is usually compact (basic biofilm). The edge area (surface biofilm) can either be compact and regularly shaped and form a flat interface to the fluid flowing over it, or it can be blurred and much looser. In the latter case, the surface biofilm can resemble a mountain-and-valley path if, for example, bacterial species grow into the fluid in a thread-like manner (filamentous) or if the substrate is populated with protozoa (e.g. bellworms) or higher types of organisms.

    The biofilm matrix is ​​then often permeated by pores, caverns and passages, which enable material exchange between the bacterial cells and a supply of water. Mushroom-shaped or tower-like structures are often found. Convective mass transport processes occur there when liquid flows through them. In the area of ​​the surface of the biofilm, convective mixing processes can also be triggered by the movement of outgrowths protruding into the flow (e.g. “wastewater fungi” such as Sphaerotilus natans). Inside biofilms, dissolved substances are transported primarily through diffusion. Cells or entire parts of the biofilm can repeatedly be released at the boundary layer with the water and be absorbed by the water flowing past.


    640px biofilm

      Fig. 4: Phases and microscopic
    Images of biofilm development

     

    Formation and maturation of biofilms

    Fig. 4: Phases and microscopic images of biofilm development. The emergence and formation of a biofilm can be divided into three phases: the induction phase (Figs. 4 and 6, 1–2), the accumulation phase (3) and the existence phase (4–5).

     

    Colonization of surfaces

    According to popular belief, typical microorganisms have flagella (Fig. 6, 1) and move freely in the water column. In fact, such swarmer cells [FSE 3] are usually only the dispersal stage of biofilm inhabitants.

    There is a compelling reason why the absolute majority of bacteria and archaea are rooted in biofilms: otherwise they would be washed out of their biotope by the water necessary for life. Soil bacteria would end up in the nearest river and from there begin their final journey into the sediment of an ocean. The same would happen to the microorganisms in the activated sludge from sewage treatment plants.

    In order to be able to leave the free water at all, microorganisms need water-repellent hydrophobic substances on the surface of their cells. These enable organisms to attach to hydrophobic surfaces based on van der Waals forces. Since almost all areas in aquatic biotopes are covered with biofilms[FSE 4], most swarmer cells associate with existing biofilms.

    However, such organisms can also attach themselves directly to unpopulated areas. Smooth hydrophobic surfaces, such as B. polystyrene or the cuticle of many plants can be colonized directly, but only if they can be wetted with water. However, thanks to the lotus effect, many plants avoid the growth of microorganisms on their leaves.

    A thin, viscous layer of organic substances initially accumulates on empty hydrophilic surfaces. These biopolymers originate from the mucous membranes that form around bacterial cells (EPS), occasionally detach completely or partially and become adsorptively bound upon contact with interfaces. Such biogenic substances are omnipresent in nature.[FSE 5]

     

    The metamorphosis into a biofilm inhabitant

    Fig. 5: Life cycle of Caulobacter. A swarmer cell (1) sheds its flagella and the pili are shortened (2). The resulting stalk cell (3) grows and forms new swarm cells (4)[FSE 6]

    Biofilm growth

    Fig. 6: Biofilm formation and development in Bacillus subtilis.[5] Green: nutrient-rich water flowing from left to right. Gray: vegetation area.
    1: First colonization of an area by a flagellated cell. 2. Beginning of biofilm formation through cell adhesion. 3. Exponential growth. 4-5. Partial sections of the surface of the biofilm. 4. Nutrient deficiency in the center. 5. Phase of emigration through sporulation and flagellated cells.


    If the site of attachment allows the organism in question to grow, it will usually shed its flagellum(s). However, in many organisms a much deeper change occurs.

    This is clearly visible in Caulobacter, an aerobic α-Proteobacterium. After losing the flagellum, the swarmer cell retracts its attachment pili and becomes a stalk cell. In contrast to the swarm cell, it is capable of division and immediately begins with an asymmetrical division. This creates a new swarmer cell. After separation, the stalk cell can repeatedly form new swarmer cells under suitable conditions.[FSE 7]

    The changes in the soil bacterium Bacillus subtilis are at least as profound (Fig. 6). After attachment and loss of flagellation, filamentous structures arise during subsequent cell divisions because the cell walls of the organisms are not separated. At the same time, polymers are secreted, which give the resulting film lateral strength. Such changes are triggered epigenetically.[6]

    As a result of the proliferation of cells that have attached themselves to a surface, the organisms spread. The interface is initially colonized over the surface in the form of a film (biofilm). At the same time or later, the biofilms grow in multiple layers and ultimately form heterogeneous three-dimensional structures. Up to this phase, Bacillus subtilis produces almost exclusively filamentous cell groups.

     

    Avoidance of competition
    There is, in principle, competition for nutrients between the cells of a biofilm, with the cells closest to the food source having a clear advantage. In contrast, the cells inside are in danger of starving. If that happens, they will no longer be able to maintain cohesion. In fact, there are mechanisms of cell density regulation and communication between cells (quorum sensing)[FSE 8] that counteract this.

    Such a mechanism was elucidated in detail for the first time in 2015 for Bacillus subtilis.[7] For this purpose, a biofilm from a pure culture of these bacteria was examined in a chemostat bioreactor. The biofilm was continuously supplied with nutrients, and yet the cells periodically stopped growing until the cells inside the biofilm stopped starving. This “oscillation” is based on the following process:

    Starving cells inside the biofilm send out a pulse of K+ ions. The biofilm cells of B. subtilis have receptors for these ions, which trigger a whole chain of events. 

    All cells, including the well-supplied cells, send out a K+ signal immediately after receiving it. Specific K+ channels exist in the biofilm for the propagation of signals. (Normal diffusion through the polymeric biofilm matrix would be too slow.)
    The cells, which are still well supplied, immediately stop their growth, but not their metabolic activity. If there is a nitrogen deficiency, they take e.g. B. glutamine from the nutrient medium, but do not use this amino acid for growth, but split off ammonium from it, which they make available to the biofilm.

    If the signals diminish, growth will continue together.[8]
    K+-based communication between bacterial cells is not the only one. There are a number of pheromones that can be produced and sensed by organisms. This also initiates the next phase in the existence of a biofilm (see Fig. 6.5). Metamorphosis of cells occurs again. In well-supplied cells, flagellate swarm cells are formed again, whose preferred swimming direction is towards the nutrient source. Many bacteria, like B. subtilis, also form spores in this phase. These are carried by the current and are prepared for long-term nutrient shortages.[FSE 9]

    This phase of emigration is by no means the end of a biofilm. For the release of the spores and swarmer cells, the extracellular matrix is ​​only actively dissolved in their surroundings. In the old part of the biofilm, life continues with a new phase of growth.

    The fact that the depth extent of the biofilm is limited becomes apparent when entire parts of the biofilm are carried away by the current. Due to the formation of gas bubbles (e.g. due to denitrification and carbon dioxide), the cohesion of biofilm parts is lost. The increase in flow resistance with increasing thickness leads to increased erosion if the biofilm has formed on surfaces subject to flow. Life in such biofilm fragments is not fundamentally different from biofilms that are attached somewhere. Such flakes have all the properties needed to attach to a new surface.

    Biocorrosion

    Biocorrosion is observed in the presence of biofilms. Here, iron oxidizers contained in the oxygen-loving (aerobic) top layer lead to an attack on the passive layer (of metals) - sulfate reducers existing in the anaerobic layer attach to these points and “eat” into the material.

    Microbiologically caused corrosion causes considerable economic damage every year. The proportion of total corrosion (ie abiotic and biotic corrosion) is estimated to be at least 20%; According to more recent findings, it is probably significantly higher. Even higher-alloy materials such as V2A and V4A are damaged. Almost all technical systems are affected: including cooling circuits, water treatment and industrial water systems, energy production in power plants, the production of cars, computers, paint, and the oil and gas industry.[27] In contaminated mining sites, biological leaching of minerals through biofilms leads to large-scale environmental damage to soil, water and air through dust pollution and emissions of sulfuric acid, heavy metals, radon and radionuclides.

    Biofouling

    In water treatment using membrane processes, biofilms are responsible for biofouling, which leads to serious problems with this technology.

    Biofouling also includes biofilms that form on underwater bodies. This can cause significant problems. A biofilm of just a tenth of a millimeter reduces the speed of a tanker by 10 to 15 percent due to increased frictional resistance. This results in increased fuel consumption. In the fight against organic growth (including barnacles and mussels), special substances are painted onto ships, platforms and buoys, the active ingredients of which are released into the water and often pose a significant environmental impact. One such substance is highly toxic tributyltin (TBT), which is now banned worldwide. Also affected are sensor systems for research or monitoring purposes in the maritime sector, where fouling can very quickly lead to functional impairments.

    Concentration gradients of physical-chemical parameters in biofilms can be determined using high-resolution microsensors (= functional investigation) and correlated with molecular biological data from the depth distribution of the microbial populations present in the biofilm (= structural investigation). The ideal goal is to combine the structure and function of the microbial populations in the biofilm with (damage/corrosion) data from the growth area. This contributes to a better understanding of the interaction between the damage-causing biofilm and the growth area, which is of particular interest in applied systems (e.g. marine biofilms in steel pipes).


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    Sources include: https://de.wikipedia.org/wiki/Biofilm

    1.  Karl Höll:  Water.  ISBN 978-3-110-22677-5 , pp. 663–669 ( limited preview  in Google book search).
    2. ↑  Michel Vert, Yoshiharu Doi, Karl-Heinz Hellwich, Michael Hess, Philip Hodge, Przemyslaw Kubisa, Marguerite Rinaudo, François Schué:  Terminology for biorelated polymers and applications (IUPAC Recommendations 2012) . In:  Pure and Applied Chemistry . 84th year, No. 2, 2012, pp. 377–410,  doi : 10.1351/PAC-REC-10-12-04  ( Online  ( Memento  from March 19, 2015) [PDF; accessed on February 10, 2016]) .  Info:  The archive link was inserted automatically and has not yet been checked. Please check the original and archive link according to  the instructions  and then remove this notice.
    3. ↑  Andreas Schmidt-Wilckerling:  Metabolic activity of freely suspended and  immobilized  cells of ammonia-oxidizing bacteria.  Diploma thesis, Hamburg (1989).
    4. ↑  Jump up to: a  b  c  Luanne Hall-Stoodley, J. William Costerton and others:  Bacterial biofilms: from the natural environment to infectious diseases . In:  Nature Reviews Microbiology . Vol. 2, No. 2, 2004,  ISSN  1740-1526 ,  PMID 15040259 ,  doi:10.1038/nrmicro821 , pp. 95–108  (PDF file; 0.6 MB) .
    5. ↑  Hera Vlamakis, Yunrong Chai, Pascale Beauregard, Richard Losick, Roberto Kolter:  Sticking together: building a biofilm the Bacillus subtilis way . In:  Nat Rev Micro . 11th year, No. 3, 2013, pp. 157–168,  doi : 10.1038/nrmicro2960 .
    6. ↑  Yunrong Chai, Thomas Norman, Roberto Kolter, Richard Losick:  An epigenetic switch governing daughter cell separation in Bacillus subtilis . In:  Genes & Development . Volume 24, No. 8, 2010, pp. 754–765,  doi : 10.1101/gad.1915010  ( cshlp.org ).
    7. ↑  Jintao Liu, Arthur Prindle, Jacqueline Humphries, Marcal Gabalda-Sagarra, Munehiro Asally, Dong-yeon D. Lee, San Ly, Jordi Garcia-Ojalvo, Gurol M. Suel:  Metabolic co-dependence gives rise to collective oscillations within biofilms . In:  Nature . 523rd volume, No. 7562, 2015, pp. 550–554,  doi : 10.1038/nature14660 .
    8. ↑  Arthur Prindle, Jintao Liu, Munehiro Asally, San Ly, Jordi Garcia-Ojalvo, Gurol M. Suel:  Ion channels enable electrical communication in bacterial communities . In:  Nature . Volume 527, No. 7576, 2015, pp. 59–63,  doi : 10.1038/nature15709 .
    9. ↑  James A Shapiro:  Thinking about bacterial populations as multicellular organisms . In:  Annual Reviews in Microbiology . Volume 51, No. 1, 1998, pp. 81–104,  doi : 10.1146/annurev.micro.52.1.81  ( annualreviews.org  [PDF]).
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  • Biofilter: Expanded Granular Sludge Bed

    EGSB. An extended granular sludge bed reactor (EGSB) is a variant of the UASB concept (Kato et al. 1994). The differentiating feature is that a higher upward flow velocity is provided for the wastewater passing through the sludge bed.

    EGSB Reactor

    The increased flow allows partial expansion (fluidization) of the granular sludge bed, improving contact between wastewater and sludge and promoting the segregation of small inactive suspended particles from the sludge bed. The increased flow rate is achieved either through the use of high reactors or through wastewater recirculation (or both).

    The EGSB concept is suitable for poorly soluble wastewater (less than 1 to 2 g of soluble COD /l) or for wastewater that contains inert or poorly biodegradable suspended solids that must not be deposited in the sludge bed.

    Overview of the performance of the reactors. A recent survey (Frankin, 2001) carefully documented 1215 large-scale, high-speed anaerobic reactors built around the world since the 1970s to treat industrial wastewater. The overwhelming majority (72% of all plants) of existing large-scale plants are based on the UASB or EGSB concept developed by Lettinga in the Netherlands. This statistic highlights that the anaerobic granular sludge bed concept is the most successful for scale-up and implementation. The average design load of the UASB of 682 large-scale systems examined was 10 kg COD/m3.d.

    Note: COD stands for chemical oxygen demand and refers to the organic matter in wastewater, expressed as the weight of oxygen required to burn it completely. The average design load of the EGSB of 198 large-scale systems examined was 20 kg COD/m3.d. COD removal efficiency largely depends on the type of wastewater; however, the biodegradable COD removal efficiency is generally over 85 or even 90%.

    Biodegradable COD is sometimes expressed by the biological oxygen demand ( BOD ) parameter.

    The four main applications for high-load anaerobic reactor systems are:

    • Breweries and beverage industry
    • Distilleries and fermentation industry
    • food industry
    • pulp and paper.


    These four industries together account for 87% of applications. However, the applications of the technology are rapidly expanding, including the treatment of wastewater from the chemical and petrochemical industries, the textile industry, landfill leachate, as well as applications aimed at sulfur cycle conversion and metal removal (see Other Applications). In addition, the UASB concept is also suitable for the treatment of household wastewater in warm climates.


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    Sources : 

    Wang, Xu & Ding, Jie & Ren, Nan-Qi & Liu, Bing-Feng & Guo, Wan-Qian. (2009). CFD simulation of an expanded granular sludge bed (EGSB) reactor for biohydrogen production. International Journal of Hydrogen Energy. 34. 9686-9695. 10.1016/j.ijhydene.2009.10.027. Understanding how a bioreactor functions is a necessary precursor for successful reactor design and operation. This paper describes a two-dimensional computational fluid dynamics simulation of three-phase gas–liquid–solid flow in an expanded granular sludge bed (EGSB) reactor used for biohydrogen production. An Eulerian–Eulerian model was formulated to simulate reaction zone hydrodynamics in an EGSB reactor with various hydraulic retention times (HRT). The three-phase system displays a very heterogeneous flow pattern especially at long HRTs. The core-annulus structure developed may lead to back-mixing and internal circulation behavior, which in turn gives poor velocity distribution. The force balance between the solid and gas phases is a particular illustration of the importance of the interphase rules in determining the efficiency of biohydrogen production. The nature of gas bubble formation influences velocity distribution and hence sludge particle movement. The model demonstrates a qualitative relationship between hydrodynamics and biohydrogen production, implying that controlling hydraulic retention time is a critical factor in biohydrogen-production.

    Image : http://ww25.uasb.org/


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    ID: 557
  • Biofilter: Upward-flow Anaerobic Sludge Blanket

    Anaerobic granular sludge bed technology refers to a special reactor concept for the anaerobic treatment of wastewater with high throughput. The concept was introduced with the UASB reactor (UASB = upward-flow anaerobic sludge blanket). A schematic of a UASB reactor is shown in the figure.

    Schematic of the Upflow Anaerobic Sludge Blanket Reactor UASB

    From a hardware perspective, at first glance, a UASB reactor is nothing more than an empty tank (i.e. an extremely simple and inexpensive design).

    The wastewater is fed into the tank via appropriately arranged inlets. The wastewater flows upward through an anaerobic sludge bed where the microorganisms in the sludge come into contact with the wastewater substrates. The sludge bed consists of microorganisms that naturally form granules (pellets) with a diameter of 0.5 to 2 mm, which have a high sedimentation rate and are therefore not washed out of the system even under high hydraulic loads. The resulting anaerobic degradation process is usually responsible for the production of gas (e.g. biogas containing CH4 and CO2). The upward movement of the released gas bubbles causes hydraulic turbulence, which ensures mixing of the reactor without mechanical parts. At the top of the reactor, the water phase is separated from the sludge solids and gas in a three-phase separator (also called a gas-liquid solids separator). The three-phase separator is usually a gas cap with a settler above it. Baffles are used below the gas cap opening to direct the gas to the gas cap opening.

    Brief history of UASB

    The UASB procedure was developed by Dr. Gatze Lettinga and colleagues developed it in the late 1970s at Wageningen University (Netherlands). Inspired by publications by Dr. Perry McCarty (Stanford, USA), Lettinga's team experimented with an anaerobic filter concept. The Anaerobic Filter (AF) is a high-speed anaerobic reactor in which biomass is immobilized on an inert porous support material. During experiments with the AF, Lettinga observed that, in addition to the biomass fixed to the carrier material, a large part of the biomass developed into free granular aggregates. The UASB concept crystallized during Gatze Lettinga's trip to South Africa, where he observed the sludge developing into compact granules in an anaerobic wine vinasse treatment plant. The reactor design of the plant visited was a "Clarigestor", which can be considered a precursor to the UASB. The upper part of the "Clarigestor" reactor has a clarifier but no gas cap.

    The birth of the UASB

    The UASB concept emerged from the realization that an inert support material for biomass attachment is not necessary to maintain a high proportion of active sludge in the reactor. Instead, the UASB concept is based on a high degree of biomass retention through the formation of sludge granules. When developing the UASB concept, Lettinga took into account the need to promote the accumulation of granular sludge and prevent the accumulation of disperse sludge in the reactor. The most important features for the development of granular sludge are, firstly, maintaining an upward flow in the reactor that selects microorganisms to aggregate, and secondly, ensuring adequate separation of solids, liquid and gas to prevent leaching of the sludge grains.

    First UASB. The UASB reactor concept was quickly developed into technology, with the first pilot plant installed at a beet sugar refinery in the Netherlands (CSM suiker). Afterwards, a large number of large-scale systems were installed in sugar refineries, potato starch processing plants and other food industries as well as in waste paper factories in the Netherlands. The first publications on the UASB concept appeared in Dutch-language journals in the late 1970s, and the first international publication appeared in 1980 (Lettinga et al. 1980).

    Grahik: By Tilley, E., Ulrich, L., Lüthi, C., Reymond, Ph., Zurbrügg, C. - Compendium of Sanitation Systems and Technologies - (2nd Revised Edition). Swiss Federal Institute of Aquatic Science and Technology (Eawag), Duebendorf, Switzerland. ISBN 978-3-906484-57-0., CC BY-SA 3.0, https://commons.wikimedia.org/w/index.php?curid=42267210


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